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Industronics Expertise

Engineered Solutions

We deliver intelligent, scalable solutions designed to address complex industrial challenges, streamline operations, and unlock new levels of efficiency.

AI & Smart Systems5 solutions

Artificial intelligence, computer vision and IoT that automate decisions and surface insights.

AI Gate Entry System

AI Gate Entry System

Combines facial recognition, automated license plate detection and access card integration for multi-layer entry security. Provides real-time visitor logging, unauthorized access alerts and a complete entry and exit audit trail. Supports visitor pre-registration, time-based access scheduling and remote monitoring from a central dashboard.

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AI Width Monitoring System

AI Width Monitoring System

Uses AI-powered vision sensors to continuously measure fabric or material width across the production line in real time. Automatically flags width deviations and narrowing or widening trends before they cause off-spec rolls. Reduces material waste and rework in textile, film, paper and non-woven manufacturing processes.

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AI Procurement System

AI Procurement System

Uses AI-driven demand forecasting and automated vendor comparison to streamline purchasing decisions across your supply chain. Flags the best pricing, lead times and reorder points before stockouts or overstocking occur. Suitable for manufacturing, retail and industrial facilities managing multi-vendor procurement pipelines.

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AI Lead Generation Agent

AI Lead Generation Agent

An AI-powered agent that identifies, qualifies and engages potential customers across web, email and social channels. Automates outreach sequences and lead scoring to keep the sales pipeline consistently filled with qualified prospects. Integrates with CRM platforms to give sales teams real-time visibility into lead status and conversion performance.

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Industrial IoT & Smart Monitoring System

Industrial IoT & Smart Monitoring System

Connects machines, sensors and controllers through IoT gateways and cloud platforms for full data visibility. AI-driven analytics transform raw operational data into actionable insights for production and maintenance teams. Enables remote monitoring, digital twin simulation and condition-based maintenance across the entire facility.

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Process Automation & Control4 solutions

PLC, SCADA and monitoring systems that keep production running at peak efficiency.

Industrial Automation System

Industrial Automation System

Custom-designed PLC, SCADA and DCS solutions built to meet the specific control requirements of each facility. Delivers maximum equipment uptime through robust control logic, built-in redundancy and remote diagnostic tools. Supports full integration with existing machinery, field networks and enterprise management systems.

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SCADA & OEE Monitoring System

SCADA & OEE Monitoring System

Centralizes supervisory control and data acquisition for complex industrial automation environments. Provides real-time visualization of production parameters, equipment status and efficiency metrics. Supports OEE calculation with automatic downtime tracking, root cause analysis and performance benchmarking.

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Process Monitoring & Control System

Process Monitoring & Control System

Captures real-time data from sensors and instruments across every stage of the production process. Automated fault detection identifies deviations before they impact quality or cause costly downtime. Delivers complete process visibility and historical data logging for engineers and operations managers.

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Humidity & Moisture Control System

Humidity & Moisture Control System

Continuously monitors temperature and humidity across multiple zones and adjusts HVAC systems automatically. Protects product integrity in pharmaceutical, textile, electronics and food processing manufacturing areas. Generates deviation reports and compliance records required for quality audits and regulatory inspections.

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Maintenance & Asset Reliability3 solutions

CMMS, machine monitoring and vibration analysis that move plants from reactive repairs to predictive maintenance.

CMMS – Asset Management System

CMMS – Asset Management System

A Computerized Maintenance Management System that keeps a complete register of every machine, panel and utility asset in the plant along with its history, spares and documents. Preventive maintenance is scheduled automatically by calendar, run-hours or live machine condition, and breakdowns are logged as work orders with technician assignment, downtime and cost tracking. Management dashboards show MTBF, MTTR, maintenance backlog and spare-parts consumption, moving teams from reactive repairs to planned, data-driven maintenance.

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Machine Monitoring System (MMS)

Machine Monitoring System (MMS)

Connects directly to machine PLCs, drives and sensors to capture run status, speed, production counts and stoppage reasons from every machine on the shop floor in real time. Live dashboards and Andon displays show which machines are running, idle or down, while automatic OEE calculation highlights availability, performance and quality losses by machine, shift and operator. Historical reports pinpoint recurring stoppages and bottlenecks, giving production and maintenance teams the facts they need to raise output.

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Vibration Analysis & Condition Monitoring

Vibration Analysis & Condition Monitoring

Online and portable vibration monitoring for motors, pumps, fans, gearboxes and compressors to detect developing faults long before they cause a breakdown. FFT spectrum and trend analysis identify unbalance, misalignment, looseness, bearing wear and gear defects, with alarm thresholds that trigger maintenance work orders automatically. Combined with temperature monitoring and CMMS integration, it turns maintenance from fixed schedules into true predictive maintenance that cuts unplanned downtime and repair costs.

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Textile & Web Processing2 solutions

Quality and process control for fabric, film, paper and dyeing lines.

Web Tension & Weighing Control System

Web Tension & Weighing Control System

Maintains consistent web tension throughout unwinding, processing and rewinding to prevent breaks and defects. Closed-loop control automatically adjusts drive speeds in real time to compensate for changing roll diameters. Reduces material waste, improves product uniformity and extends the operational life of production equipment.

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Baume Measurement & Control System

Baume Measurement & Control System

Continuously measures solution density and automatically adjusts chemical feed rates to maintain target concentrations. Temperature compensation ensures consistent measurement accuracy across varying process operating conditions. Used in textile dyeing, electroplating, chemical manufacturing and food processing for precise formulation control.

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Fuel, Energy & Utilities4 solutions

Boiler, fuel, power and flow control across sites to cut losses and costs.

Boiler Automation System

Boiler Automation System

PLC-based burner management and combustion control for steam and thermal-oil boilers firing gas, oil, coal or biomass. Three-element drum-level control, steam-pressure regulation and O2-trim keep combustion efficient and stable as load changes. Full safety interlocks, flame supervision and SCADA monitoring of fuel consumption, steam output and efficiency protect equipment and cut fuel bills.

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Fuel Tank Management System

Fuel Tank Management System

Tracks real-time fuel levels, consumption rates and dispensing events across single or multiple tank sites. Detects fuel losses, unauthorized access and consumption anomalies with immediate automated alerts. Generates compliance-ready reconciliation reports for auditing and regulatory documentation requirements.

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Energy Monitoring & Management System

Energy Monitoring & Management System

Monitors electricity, gas and utilities across multiple zones with granular real-time visibility. Identifies wasteful consumption patterns and highlights cost-saving opportunities across your facility. Delivers automated reports and trend analysis to help meet sustainability targets and reduce energy bills.

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Flow Monitoring & Metering System

Flow Monitoring & Metering System

Captures real-time flow rates and cumulative totals for billing, compliance and process optimization purposes. Supports electromagnetic, ultrasonic, vortex and differential pressure meter technologies across all pipe sizes. Provides leak detection, trend analysis and automated alerts when flow deviates from set thresholds.

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Water & Chemical Treatment5 solutions

Treatment plants, dosing and water-chemistry control for waste water, effluent and chemical recovery.

Chemical Dosing Skid / System

Chemical Dosing Skid / System

Maintains exact dosing rates based on real-time process variables such as flow rate, pH and temperature. Minimizes chemical waste and over-dosing risks while maintaining full regulatory compliance and operator safety. Suitable for water treatment, food processing, textile dyeing and pharmaceutical manufacturing.

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pH, ORP & DO Monitoring and Control System

pH, ORP & DO Monitoring and Control System

Continuously measures water chemistry — pH, ORP and dissolved oxygen (DO) — and automatically drives chemical dosing and aeration to hold target setpoints. DO control trims blower and aerator output to what the biology actually needs, cutting energy use in treatment plants. Reduces manual intervention, chemical overconsumption and the risk of non-compliance with water quality standards across cooling towers, effluent treatment and process water systems.

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Waste Water Treatment Plant (WWTP)

Waste Water Treatment Plant (WWTP)

Complete PLC/SCADA automation for municipal and industrial waste water treatment plants — from inlet screening and equalization through biological aeration, clarification and sludge handling. DO-based blower control with VFDs keeps the biology healthy while cutting aeration energy, typically the largest running cost of a plant. Online pH, DO, TSS and flow measurement with automatic logging keeps the final discharge within NEQS and environmental limits.

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Effluent Treatment Plant (ETP)

Effluent Treatment Plant (ETP)

Automated physico-chemical and biological treatment of industrial effluent from textile, dyeing, chemical, food and pharmaceutical processes. Coagulant, flocculant and pH-correction dosing is controlled from live analyser readings, while clarifiers and filter presses run in sequence to remove colour, COD and suspended solids. Central SCADA gives operators full visibility, chemical consumption tracking and the records needed for environmental audits — with treated water ready for discharge or reuse.

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Caustic Recovery Unit (CRU)

Caustic Recovery Unit (CRU)

Recovers weak caustic soda (NaOH) lye from mercerizing and scouring ranges and concentrates it back to reusable strength through multi-effect evaporation. Inline concentration (°Bé) measurement and automatic steam, vacuum and flow control hold the target strength while maximising steam economy. Cuts fresh caustic purchases and sharply reduces the alkaline load reaching the effluent plant, paying for itself through chemical savings.

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Warehouse & Logistics3 solutions

Automated storage, material handling and inventory management.

Warehouse Management System (WMS)

Warehouse Management System (WMS)

Provides real-time visibility of inventory across all storage locations, aisles and zones. Streamlines receiving, putaway, picking and dispatch to minimize errors and order processing delays. Integrates with ERP systems to synchronize stock, orders and financial data automatically.

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Warehouse Control System (WCS)

Warehouse Control System (WCS)

Orchestrates conveyors, sorters, carousels and all material handling equipment from a single platform. Manages the real-time flow of goods across the facility to maximize throughput and prevent bottlenecks. Supports high-speed automated sortation with dynamic routing logic and zone-level control.

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AS/RS (Automated Storage & Retrieval System)

AS/RS (Automated Storage & Retrieval System)

Uses robotic cranes and shuttle systems to store and retrieve inventory with speed and precision. Dramatically reduces floor space requirements versus conventional shelving and manual picking methods. Integrates with WMS to automate replenishment and order picking workflows around the clock.

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Business & Facility Management3 solutions

Software and building systems that connect operations, costing and facilities.

Business Management System (ERP/Custom)

Business Management System (ERP/Custom)

Eliminates data silos by connecting production, inventory, procurement, finance and HR in one platform. Automates workflows across all departments and locations to reduce manual effort and processing errors. Provides management with live dashboards, financial reports and operational KPIs for faster decision-making.

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Production Management & Costing System

Production Management & Costing System

Tracks materials, labor, machine time and overhead costs against every production order in real time. Generates detailed KPI dashboards and costing reports for both management and production floor teams. Enables data-driven scheduling decisions to maximize resource utilization and overall profitability.

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Building Management System (BMS)

Building Management System (BMS)

Manages HVAC, lighting, electrical, fire safety and access control systems from a single unified interface. Optimizes energy consumption through automated scheduling, occupancy-based control and demand management strategies. Reduces building operating costs, improves occupant comfort and ensures compliance with building efficiency standards.

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